Custom Molded Pulp Packaging
Compostable fiber trays, inserts, and protective shells — zero plastic.
ZentPak molded pulp is produced from post-consumer recycled paper fiber. Available in rough-pulp (clamshell, trays), smooth-pulp (dry-pressed), and thermoformed configurations for food service, electronics, and e-commerce.
Key Features
- Rough-pulp (wet-pressed) and smooth-pulp (dry-pressed) options
- Thermoformed precision cavities for electronics and cosmetics
- Food-grade grades for fruit trays, egg cartons, and QSR trays
- 100% post-consumer recycled fiber content available
- Home compostable and ASTM D6400 certified options
Specifications
Industry Applications
Food Service
Compostable QSR trays and clamshells
Electronics
Smooth-pulp inserts replacing expanded foam
Agriculture
Seedling trays and produce packaging
E-Commerce
Plastic-free unboxing with molded-pulp inserts
Volume Pricing
Prices are indicative for standard configurations. Custom sizes and finishes may vary. Request an exact quote →
| Order Quantity | Unit Price (USD) | Notes |
|---|---|---|
| 500–1,999 | $0.60–$1.50 | — |
| 2,000–9,999 | $0.30–$0.70 | — |
| 10,000+ | Custom quote | — |
Frequently Asked Questions
Is molded pulp food-safe?
Yes. Our food-grade molded pulp is produced from virgin or certified recycled fiber without bleaching agents, meeting FDA 21 CFR standards.
Can molded pulp replace EPS foam?
Thermoformed smooth-pulp matches EPS foam in cushioning for electronics up to 2 kg. For heavier or more fragile items, we recommend a hybrid insert design.
Related Products
Shop this category
Live catalog SKUs mapped to this product line — from 100 units.
Custom One-Piece Cup Carrier with Handles
One-Piece Cup Carrier with Handles uses corrugated cardboard in a one-piece cup carrier with handles format — built for local bakeries and coffee shops serving food takeout.
From $0.55
MOQ 100 · 14 day lead
Small Batch Molded Pulp Single Cup Holder
Small Batch Molded Pulp Single Cup Holder uses molded pulp in a single cup holder format — built for local bakeries and coffee shops serving food takeout. Small batch capability and low MOQ suit micro businesses testing eco-friendly packaging with limited capi
From $0.55
MOQ 100 · 14 day lead
Small Batch Tearable Molded Pulp 4 Cup Holder
Small Batch Tearable Molded Pulp 4 Cup Holder uses molded pulp in a tearable 4-cup holder format — built for local bakeries and d2c e-commerce serving food takeout.
From $0.55
MOQ 100 · 14 day lead
Small Batch Tearable Molded Pulp 2 Cup Holder
Small Batch Tearable Molded Pulp 2 Cup Holder uses molded pulp in a tearable 2-cup holder format — built for local bakeries and coffee shops serving food takeout.
From $0.55
MOQ 100 · 14 day lead
Customized Coffee Cup Holder
Customized Coffee Cup Holder uses white card (350gsm) in a carrier with cutouts for 2 cups format — built for local bakeries and d2c e-commerce serving food takeout.
From $0.55
MOQ 100 · 14 day lead
Ready to order Custom Molded Pulp Packaging?
Get a free sample kit delivered in 3–5 days, or request a volume quote. No plate fees on orders under 2,500 units.
Design in minutes. Produce at scale.
AI packaging studio, 3D preview, and factory-direct samples — MOQ from 500 units, samples in 7–10 days.