Custom Box Inserts
Foam, corrugated, and molded pulp inserts to protect products in transit.
ZentPak box inserts are custom-cut or molded to cradle your product precisely. Choose from EVA foam, corrugated honeycomb, or sustainable molded pulp for e-commerce, electronics, and luxury packaging.
Key Features
- EVA foam, PE foam, and polyurethane (PU) options
- Corrugated honeycomb and E-flute inserts
- Sustainable molded pulp (wet-pressed and thermoformed)
- Custom cavities, channel routing, and branded print
- ISTA-tested configurations for fragile product protection
Specifications
Industry Applications
Electronics
Custom foam trays for phones and devices
Luxury
Velvet-covered EVA inserts for jewelry and watches
E-Commerce
Corrugated dividers for multi-item shipments
Food
Molded pulp egg trays and produce clamshells
Volume Pricing
Prices are indicative for standard configurations. Custom sizes and finishes may vary. Request an exact quote →
| Order Quantity | Unit Price (USD) | Notes |
|---|---|---|
| 100–499 | $0.80–$2.50 | — |
| 500–2,499 | $0.40–$1.20 | — |
| 2,500+ | Custom quote | — |
Frequently Asked Questions
Can you make inserts for irregularly shaped products?
Yes. We accept 3D STEP or OBJ files and create precise cavity routing for any product geometry.
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Ready to order Custom Box Inserts?
Get a free sample kit delivered in 3–5 days, or request a volume quote. No plate fees on orders under 2,500 units.
Design in minutes. Produce at scale.
AI packaging studio, 3D preview, and factory-direct samples — MOQ from 500 units, samples in 7–10 days.